Challenges in Floor Carbonization and Our Solutions

Desafios

• Seguran?a: High – temperature carbonization releases flammable VOCs. Leakage due to poor sealing and operator contact with hot surfaces pose risks.
• Energia: Conventional methods rely on steam or inert gases, consuming large amounts of energy.
• Eficiência térmica: Heat loss through kiln structures disrupts temperature stability and leads to uneven carbonization.
• O fluxo de ar: Uneven air circulation causes inconsistent heat transfer and moisture removal, resulting in product defects.

Solu??es

• Seguran?a – Primeiro Design
  
  • Controle preciso de temperatura: A PID system monitors and adjusts the kiln’s internal temperature to prevent over – heating.
  • Veda??o Estanque: Hermetic seals and regular inspections using GC – MS analyzers prevent VOC leakage.
  • Prote??o do Operador: Heat – resistant insulation and safety interlocks safeguard operators from high temperatures.
• Eficiência energética
  
  • Advanced Heating: High – efficiency electric heating elements reduce energy use and heating time.
  • Isolamento Otimizado: A 150 – 200mm insulation layer minimizes heat loss.
  • Recupera??o de calor residual: Evaporating heat is used to pre – heat air or water.
• Desempenho térmico aprimorado
  
  • Thermal Bridge Elimination: Thermal break materials ensure uniform temperature distribution.
  • Thermal Mass Optimization: A well – designed thermal mass stabilizes temperature.
• Uniform Air Circulation
  
  • Aerodynamic Fans: Specially designed fans generate a high – velocity, even airflow.
  • Variable – Speed Control: Fan speed can be adjusted for optimal air circulation.
  • Air Duct Design: Baffles and diffusers prevent dead zones and ensure balanced airflow.