Challenges in Floor Carbonization and Our Solutions

Desafíos

• Seguridad: High – temperature carbonization releases flammable VOCs. Leakage due to poor sealing and operator contact with hot surfaces pose risks.
• Valor energético: Conventional methods rely on steam or inert gases, consuming large amounts of energy.
• Eficiencia térmica: Heat loss through kiln structures disrupts temperature stability and leads to uneven carbonization.
• Caudal de aire: Uneven air circulation causes inconsistent heat transfer and moisture removal, resulting in product defects.

Soluciones

• Safety – First Design
  
  • Control preciso de la temperatura: A PID system monitors and adjusts the kiln’s internal temperature to prevent over – heating.
  • Sellado hermético: Hermetic seals and regular inspections using GC – MS analyzers prevent VOC leakage.
  • Protección del operador: Heat – resistant insulation and safety interlocks safeguard operators from high temperatures.
• Eficiencia energética
  
  • Calefacción avanzada: High – efficiency electric heating elements reduce energy use and heating time.
  • Aislamiento optimizado: A 150 – 200mm insulation layer minimizes heat loss.
  • Recuperación de calor residual: Evaporating heat is used to pre – heat air or water.
• Rendimiento térmico mejorado
  
  • Thermal Bridge Elimination: Thermal break materials ensure uniform temperature distribution.
  • Thermal Mass Optimization: A well – designed thermal mass stabilizes temperature.
• Uniform Air Circulation
  
  • Aerodynamic Fans: Specially designed fans generate a high – velocity, even airflow.
  • Variable – Speed Control: Fan speed can be adjusted for optimal air circulation.
  • Air Duct Design: Baffles and diffusers prevent dead zones and ensure balanced airflow.