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Challenges in Floor Carbonization and Our Solutions

Challenges

• Safety: High – temperature carbonization releases flammable VOCs. Leakage due to poor sealing and operator contact with hot surfaces pose risks.
• Energy: Conventional methods rely on steam or inert gases, consuming large amounts of energy.
• Thermal Efficiency: Heat loss through kiln structures disrupts temperature stability and leads to uneven carbonization.
• Airflow: Uneven air circulation causes inconsistent heat transfer and moisture removal, resulting in product defects.

Solutions

• Safety – First Design
  
  • Precise Temperature Control: A PID system monitors and adjusts the kiln’s internal temperature to prevent over – heating.
  • Tight Sealing: Hermetic seals and regular inspections using GC – MS analyzers prevent VOC leakage.
  • Operator Protection: Heat – resistant insulation and safety interlocks safeguard operators from high temperatures.
• Energy Efficiency
  
  • Advanced Heating: High – efficiency electric heating elements reduce energy use and heating time.
  • Optimized Insulation: A?150 – 200mm insulation layer minimizes heat loss.
  • Waste Heat Recovery:?Evaporating heat is used to pre – heat air or water.
• Improved Thermal Performance
  
  • Thermal Bridge Elimination: Thermal break materials ensure uniform temperature distribution.
  • Thermal Mass Optimization: A well – designed thermal mass stabilizes temperature.
• Uniform Air Circulation
  
  • Aerodynamic Fans: Specially designed fans generate a high – velocity, even airflow.
  • Variable – Speed Control: Fan speed can be adjusted for optimal air circulation.
  • Air Duct Design: Baffles and diffusers prevent dead zones and ensure balanced airflow.